Abstract

In this work we present a micro manufacturing platform for the production of polymeric microfluidic devices on a mass scale, based on the integration of microinjection moulding and femtosecond laser (fs-laser) micromachining technologies. A mould prototype was designed for the fabrication of polymeric thin plates characterized by simplified microfeatures representative of typical Lab-on-a-Chip (LoC) devices. The injection moulding master tool includes replaceable metallic inserts, which were fabricated by exploiting the extreme flexibility and accuracy of fs-laser milling. Here, the laser process parameters have been studied and properly adjusted to meet the target geometry and surface quality of the mould inserts, which were subsequently characterized by confocal and SEM microscopy. The micro injection moulding (?IM) process parameters for the device production have been defined by complete three-dimensional filling and packing process simulations. Finally, the micro-injection mould with reconfigurable inserts was employed for the production of thin plates with simplified microfeatures using PMMA. The ability to reproduce these microfeatures via ?IM is an essential step to approach to the mass-production of a polymeric LoC and the use of replaceable micro-inserts fabricated by direct fs-laser ablation promises high flexibility in the design and manufacturing of such devices.

Autore Pugliese

• Ancona Antonio , Trotta Gianluca

Tutti gli autori

• Trotta G.; Volpe A.; Ancona A.; Fassi I.

Titolo volume/Rivista

Journal of manufacturing processes

Anno di pubblicazione

2018

ISSN

1526-6125

ISBN

Non Disponibile

Numero di citazioni Wos

Nessuna citazione

Ultimo Aggiornamento Citazioni

Non Disponibile

Numero di citazioni Scopus

Non Disponibile

Ultimo Aggiornamento Citazioni

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Settori ERC

Non Disponibile

Codici ASJC

Non Disponibile