Hybrid ultrasonic spot welding of aluminum to carbon fiber reinforced epoxy composites

Abstract

Ultrasonic metal welding has been applied for joining aluminum AA5754 sheets to a thermoset matrix composite consisting in a carbon fiber reinforced epoxy resin (CF/epoxy). To overcome the limitations of thermosetting resins, that, unlike thermoplastic polymers, cannot melt due to their chemical structure, a thermoplastic film of Polyamide 6 (PA6) has been used as a surface layer of the CF/epoxy stack before curing. The functional surface created on the thermoset matrix composite enables a fast welding with a metallic sheet. By a proper selection of welding energy and force, an average adhesion strength of 34.8 MPa has been obtained on CF/epoxy-PA6-AA5754 ultrasonically welded joints. The morphological characterization has revealed that the aluminum-composite interface is characterized by carbon fibers in a direct contact or even embedded in aluminum, whose surface presents pores and crevices due to the pronounced plastic deformation of the Al interfacial area


Tutti gli autori

  • Lionetto F. , Balle F. , Maffezzoli A.

Titolo volume/Rivista

JOURNAL OF MATERIALS PROCESSING TECHNOLOGY


Anno di pubblicazione

2017

ISSN

0924-0136

ISBN

Non Disponibile


Numero di citazioni Wos

3

Ultimo Aggiornamento Citazioni

26/04/2018


Numero di citazioni Scopus

4

Ultimo Aggiornamento Citazioni

26/04/2018


Settori ERC

Non Disponibile

Codici ASJC

Non Disponibile